Our Services

Our working Areas are Sponge Iron Plant , Power Plant , SMS and CCM

Explore a diverse range of expert services tailored to meet your engineering requirements.

SPONGE IRON PLANT

The major Raw Materials required for production of Sponge Iron by the rotary kiln process are: sized graded Iron Ore and Non-Coking coal. Limestone, in small quantities, is also required to scavenge the sulphur.

IRON ORE

The quality requirement of Sized ore for sponge iron production can be classified into:-

1) Physical requirements:-

Strength and granulometry are the two important physical requirements. The ore should be hard, and posses high strength. The optimum tumbler strength of the ore should be 90 percent minimum. Depending on the reducibility, closely calibrated ores in the size range of 5 to 20 mm generally used.

2) Metallurgical requirements:-

The ore should be highly reducible, thermally stable and have a low tendency for sticking and disintegration during heating and reduction.

3) Chemical requirements:–

Apart from the removal of oxygen, no other major chemical change takes place in direct reduction. The gangue material in sponge iron, originating from Iron Ore, namely, silica and alumina and the sulphur and phosphorous contents adversely affect the economics in subsequent steel making operation. Therefore, the ore should be high in iron content and low in gangue.

POWER PLANT

An increasing number of Industrial consumers are considering the option of setting up their own Captive Power Plant.

In most of the cases co-generation of Power will not only reduces the environmental pollution but also reduce strain on the company’s economy.

The present scenario therefore not only favors, but also warrants adoption of co-generation system in Plants to make them more economical and to ensure clear environment.

Sustainability of a Power scheme in decided by viability of technology, adaptability for integration into the existing infrastructure economic competence and environmental acceptance, powerco-generation of Power utilizing the Waste heat is an attractive proportion for Plants, thereby reducing green house emission.

In turn co-generation assumes greater significance in the Indian content in view of the Power shortages in many states, which results in production losses and high-energy consumption apart from increased dust losses due to unstable operations.

The industry can mitigate the problem of Power shortage and poor quality of Power to a considerable extent by adopting co-generation system based on Kiln Waster heat.

PELLET PLANT

PELELT LITERATURE:

Pelletization Prosess
Pelletization is the process of making spheres of high carbon contains uniform quality iron ore.
Needs for pelletization-
Some other particles are needed to Spherise the Iron fines. These materials are as follows:-
• Lime Stone
• Dolomite
• Bentonite
• Coal
• Fins
Proportion:-
These materials are mixed with the iron ore powder in certain proportion.
Per 1 ton iron ore
• Dolomite and Lime stone – 200kg
• Bentonite – 200kg
• Coal – 100kg
• Fins – as per moisture condition.

PELLET PLANT FLOW CHART
AMC

At Rukmani Group, we offer a comprehensive range of Annual Maintenance Contract (AMC) services tailored to suit various industrial needs.

ACTIVITY WORK

We are working the all type of Fabrication , Erection , Pipelines , Structural , Electrification.
 

We are provide the consultancy services for DRI Plants , Power Plants , SMS Plants , CCM units.

Rukmani Group’s Turn-Key Services offer an all-encompassing solution to project management.

ELECTRIFICATION JOB
From the inception of new electrical systems to the meticulous laying of cables and the intricacies of high-voltage wiring, our expertise covers every aspect of electrical infrastructure.

Arc Furnace

Rukmani Group’s Arc Furnace Solutions encompass cutting-edge technology and precision engineering to elevate your metal processing operations.